We – EPG Group the greatest gearbox & motors , couplings and gears manufacturing unit in China with 5 distinct branches. For far more details: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
We are 1 of the leading producer of planetary gearboxes by means of powder metallurgy. A gearbox is a power transmission system to produce high torque by minimizing the generate pace or increase the travel pace the other way. Planetary gearbox consisting a few factors: sun gear, world equipment and ring gear . A Sunlight gear is a gearwheel in a planetary gear technique, that rotates close to its personal axis and has other gears (earth gears) that rotate about it. A lot like the Sunshine and planets in our photo voltaic program. The volume of planetary gears in a gearbox differs primarily based on the equipment ratio. Most planetary gearboxes have from two to five earth gears.
When bathroom ept at planetary gears, the strength of the gearbox is typically identified by the dimensions of the solar equipment. More substantial sunshine gears will allow for higher torque values. The world provider,Its aim is to hold up to gears of the exact same dimension, which mesh with the sunshine gear.
Planetary Gearbox rewards:
- Offers large torque at slow speeds .
- The shafts are produced up of hardened and tempered alloy metal .
- Solar gears ,earth gears and ring gears are made of powder metallurgy and sintering metal
- Reduced noise stages.
- Very good high quality taper roller bearings for input and output shafts .
- Substantial performance .
We make precision metal gearboxes by means of powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metallic is blended with binder materials to generate a”feedstock” that is then shaped and solidified using injection molding.The potential to blend several operations into one process assures MIM is successful in preserving guide instances as nicely as expenses, delivering considerable positive aspects to producers. The metallic injection molding approach may well be a green engineering thanks to the substantial reduction in wastage in contrast to “standard” manufacturing methods.
MIM can produce elements exactly where it is tough, or even not possible, to efficiently manufacture an product by way of other implies of fabrication. Elevated costs for traditional production methods inherent to component complexity, this kind of as interior/exterior threads, miniaturization, or identity marking, usually do not increase the cost in a MIM operation because of to the adaptability of injection molding.
The window of economic gain in steel injection molded areas lies in complexity and volume for modest-dimension components. MIM materials are similar to metal fashioned by competing strategies, and last items are utilised in a broad range of industrial, business, health care, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are widespread and machining is necessary for nearer tolerances .
MIM engineering has found improved purposes in the commercial world – from property appliances to watches, vehicles to aerospace, and health-related to orthodontics.
The benefits of metallic injection molding for steel fabrications :
- Maximum degree of design and style independence for complicated shapes and geometries
- Supplies useful financial solutions to increasingly stringent material and item design needs
- Practical integration of a variety of functions, these kinds of as lateral drillings, interior and exterior threads and equipment tooth.
- Elements can be heat and area handled, plated, welded and soldered
- Really large quantity creation sequence run on completely-computerized injection molding machines using multi-cavity tools
- Superb batch to batch repeatability with exceptional method capabilities
Metal injection moulding process customized metallic parts
MIM prcess in every single steps :
one. Steel powers choice
2. Binders
3. Mixing
4. Molding
5. De-binding
six. Sintering
7. submit sintering procedure this sort of as polishing
eight. Mechanical qualities MIM components
Customized metallic elements specification
| Product kind | Planetary gear box , velocity reducer for motors |
| Substance | steel |
| Process | Powder metallurgy |
| Remedy | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing structure | DWG ,IGS , STP |
| Delivery time | twenty times for mass generation |
Custom made metallic components
Workshop
The use of authentic tools manufacturer’s (OEM) element numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our organization and the shown replacement components contained herein are not sponsored, authorized, or manufactured by the OEM.
